分类

classification

1、按材质分为橡胶托辊、陶瓷托辊、尼龙托辊及绝缘托辊。

1. According to the material, it is divided into rubber idler, ceramic idler, nylon roller and insulating idler.

2、主要有槽形托辊组，各类平行托辊组，各类调心托辊组，各类缓冲托辊组。

2, there are mainly trough supporting rollers, all kinds of parallel roller groups, all kinds of aligning roller groups, all kinds of cushion roller group.

（1） 槽形托辊有普通型托辊、前倾型托辊、快换轴承型托辊、吊挂型托辊、三链托辊、可逆托辊、变槽角型托辊、过渡型托辊、V型托辊等；

(1) the groove roller has the common type roller, the forward type roller, the fast changing bearing type roller, the hanging type roller, the three chain support roll, the reversible roller, the slot angle type roller, the transition type roller, the V type roller and so on.

（2）平行托辊有普通型托辊、梳型托辊、前倾型托辊、钢胶托辊型、螺旋型托辊等；

(2) parallel rollers have common idlers, comb type idlers, forward type idlers, steel rubber idlers, spiral idlers, etc.

（3）调心托辊有通用型、摩擦可逆型托辊、强力型托辊、锥托辊、螺旋型托辊、组合型托辊等；

(3) the aligning idler has universal, frictional reversible idlers, powerful idlers, cone rollers, spiral idlers, combined idlers and so on.

(4) 缓冲托辊有弹簧板型托辊、缓冲圈型托辊、强力缓冲型托辊、可调弹力型托辊、吊挂型托辊等；

(4) the buffering rollers include spring plate type idlers, buffer ring type idlers, powerful buffering idlers, adjustable elastic idlers, and hanging idlers.

陶瓷

ceramics

陶瓷托辊简称瓷托辊，此产品不仅具有耐磨、耐酸碱盐、抗氧化，运行稳定，防盗等特点，而且陶瓷托辊可有效防止皮带跑偏，减少皮带的局部损失，延长皮带使用寿命，减少了频繁更换托辊在露天恶劣环境下使用，陶瓷托辊要比普通托辊寿命长的多。陶瓷托辊强度高，耐磨性能好。陶瓷托辊使用寿命长，且能减少皮带磨损。耐高温、抗氧化，抗腐蚀性能强,陶瓷托辊适宜于各种恶劣环境。 无静电，磨损碰撞时不易产生火花， 陶瓷托辊适宜于煤井等易环境。性能稳定, 能有效防止皮带运输机跑偏、拉叉、发热起火工。

Ceramic roller is called ceramic roller for short. This product not only has the characteristics of wear-resisting, acid and alkali salt, antioxidant, stable operation, burglar proof and so on. Moreover, the ceramic roller can effectively prevent the deviation of the belt, reduce the local loss of the belt, prolong the service life of the belt, and reduce the frequent replacement of the roller in the harsh environment in the open air, and the ceramic roller. It is much longer than the ordinary rollers. The ceramic roller is of high strength and good wear resistance. The ceramic idler has a long service life and can reduce the wear of the belt. It has high temperature resistance, oxidation resistance and strong corrosion resistance. The ceramic roller is suitable for all kinds of harsh environments. It is not easy to generate sparks when there is no static electricity, and ceramic rollers are suitable for coal mines and other easy environments. Stable performance, it can effectively prevent the belt conveyor from running off, pulling fork and heating up the initiator.

尼龙和超高分子量托辊：

Nylon and super high molecular weight roller:

尼龙托辊：磨擦系数低，耐磨，不易损伤皮带。自润滑性优良，使用过程中，无需注油而能在恶劣的环境条件下运转，不易卡死，有较好的防磁特性。抗腐蚀性，抗老化性强，耐弱酸，弱碱和有机溶剂的腐蚀，不毒不污染能承受反复冲击和震动。尼龙托辊本身重量轻，只有金属件的三分之一，安装方便，维修率低噪音小，运转平稳，节能，可提高使用周期尼龙托辊防尘，防水性能好，在多扬灰环境中使用，不易进水。翼马托辊生产的尼龙托辊规格型号齐全，可生产直径，长度，特殊规格可按需定制。

Nylon roller: low friction coefficient, wear-resisting, not easy to damage the belt. The self-lubricating property is excellent. During operation, it can operate under harsh environmental conditions without oil injection. It is not easy to die and has better antimagnetic properties. Corrosion resistance, aging resistance, weak acid, weak alkali and organic solvent corrosion, no poison, no pollution, can withstand repeated impact and vibration. Nylon roller itself is light weight, only 1/3 metal parts, easy to install, low maintenance rate, low noise, smooth operation, energy saving, can improve the use of nylon roller dust, waterproof performance, in the environment in the use of ash, not easy to water. The specifications of the nylon rollers produced by the wing horse rollers are complete. They can produce diameters and lengths, and special specifications can be customized on demand.

尼龙托辊特点：

Characteristics of nylon rollers:

1、尼龙托辊具有极高的耐磨性能，极低的磨擦系数，不易磨损皮带；

1, nylon roller has extremely high wear resistance, very low friction coefficient, and is not easy to wear belt.

2、尼龙托辊具有优良的自润滑性，不用注油，在恶劣条件下使用不易卡死；

2, nylon rollers have excellent self lubrication, and do not use oil injection.

3、尼龙托辊具有具有抗静电，抗阴燃，耐老化，耐化学（酸、碱和有机溶剂）的腐蚀；

3, nylon roller has anti-static, anti smoldering, aging resistance, chemical (acid, alkali and organic solvents) corrosion;

4、能承受反复冲击、震动；

4, can withstand repeated shocks, vibration;

5、尼龙托辊使用环境温度范围为：－40℃～80℃；

5. The ambient temperature range of nylon roller is from - 40 to 80 C;

6、机械性能优异，重量轻，安装方便，不用维修；

6, excellent mechanical performance, light weight, easy installation, no maintenance.

7、尼龙托辊嗓音低（3-7DB）运转平稳，寿命长（是金属托辊寿命的3-5倍）

7, nylon roller low voice (3-7DB) smooth operation, long life (is 3-5 times the life of metal idler).

槽形

Groove shape

槽型托辊的性能特点：

The performance characteristics of the groove type roller:

1．槽型托辊具有耐腐蚀性特点：酸碱盐均对其难起腐蚀作用。

The 1. groove type roller has corrosion resistance characteristics: acid base salt is difficult to corrode.

2．槽型托辊硬度强：耐磨性强。

The hardness of the 2. groove roller is strong, and the wear resistance is strong.

3．密封性好：槽型托辊全密封，两端装有塑料迷宫密封圈，油滑油脂不会泄漏，可使滚动轴长期；槽型托辊处于全密封状态下运转。

3. good sealing: the groove type roller is fully sealed, the two ends are equipped with plastic labyrinth sealing ring, the oil grease will not leak, and the rolling shaft can be long for a long time; the groove type roller is in full seal condition.

4．槽型托辊陶瓷表面：形成氧化膜，表面光滑，不粘附物料，与输送带接触摩擦系数小，降低了卷扬驱动力。

The surface of the 4. groove supporting roller is formed on the surface of the oxide film, and the surface is smooth. It does not adhere to the material. The friction coefficient is small, which reduces the hoisting driving force.

5．槽型托辊使用寿命长：槽型托辊比钢托辊使用时间长2-5倍，且能减少皮带磨损，皮带不跑边，延长皮带使用寿命。

The service life of the 5. groove roller is long: the slot type roller is 2-5 times longer than the steel roller, and it can reduce the wear of the belt, and the belt will not run and prolong the service life of the belt.

6．运营成本低：槽型托辊能降低皮带运输机的综合成本，减少维修工时。

6. low operating cost: trough type idlers can reduce the comprehensive cost of belt conveyors and reduce maintenance hours.

槽型托辊广泛用于露天粉尘较大，腐蚀性高的环境中、如矿山、电厂、钢厂、石料厂、水泥厂、洗煤厂、盐厂、碱厂、化肥厂、码头等所有运送场所经常使用槽型托辊。

Groove type roller is widely used in the open air dust, high corrosive environment, such as mine, power plant, steel plant, stone plant, cement plant, coal washing plant, salt plant, alkali plant, chemical fertilizer plant, wharf and other all transport places often use groove roller.

缓冲

buffer

缓冲托辊(impact idler)，缓冲托辊用于带式输送机受料处减缓落料对输送带的冲击，主要针对洗煤厂、焦化厂、化工厂等腐蚀性环境而研制的一类托辊，它本身具有的韧性是普通金属的10倍以上，寿命为传统柱鞋的五倍，耐腐蚀阻燃，抗静电，自重轻等特点，广泛用于矿山开采。托辊辊体专用的高分子材料，其机械性能类似于青铜，具有很好的耐磨性，而且具有良好的自润滑性能，不伤皮带。缓冲托辊防腐性能优越。辊体及密封件都用高分子材料制作，耐腐蚀。在腐蚀性场合使用，使用寿命可达到普通托辊的5倍以上。

The cushion roller (impact idler), the cushion roller is used to slow down the impact on the conveyor belt at the feeding place of the belt conveyor. It is mainly developed for the corrosive environment of the coal washing plant, the coking plant and the chemical plant. It has more than 10 times the toughness of the ordinary metal, and the life is five times of the traditional column shoes, and the corrosion resistance is resistant to corrosion resistance. Combustion, anti-static, light weight and other characteristics, widely used in mining. The high polymer material used for the roller body of the roller is similar to the bronze. It has good wear resistance, and has good self lubrication performance. It does not hurt the belt. The anticorrosion performance of the cushion roller is superior. The rollers and seals are made of polymer materials and are resistant to corrosion. In corrosive occasions, the service life can reach more than 5 times of the ordinary idler.

缓冲托辊重量轻，旋转惯性小。托辊专用高分子材料重量轻，比重是钢材的七分之一，用这种材料制成的托辊，重量是普通托辊的二分之一左右，旋转惯性小，托辊与皮带之间的摩擦小。

The weight of the cushion roller is light, and the rotation inertia is small. The weight of the special polymer material of the roller is light, and the specific gravity is 1/7 of the steel. The weight of the roller made of this material is about 1/2 of the ordinary roller, and the rotation inertia is small, and the friction between the roller and the belt is small.

缓冲托辊安装在输送机受料段的下方，减小落料时物料对输送带的冲击，以廷长输送带的使用寿命.缓冲托辊的间距一般100-600毫米。

The cushion roller is installed at the bottom of the conveyor section, reducing the impact of the material on the conveyor belt when the material falls, and the service life of the long conveyor belt. The spacing of the cushioning roller is generally 100-600 millimeters.

缓冲托辊在安装方面一是提高安装的密度；二是经常检查，及时更换损坏的托辊。对于落料落差较大的输送带建议安装缓冲锁气器

The installation of buffering rollers is to increase the density of installation; two, regular inspection and timely replacement of damaged idlers. For the conveyor belt with large blanking and dropping, it is suggested to install buffer lock.